Cruz Foam makes styrofoam option from shrimp shells, food waste

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Cruz Foam, and professional internet user Zak Noyle, are combating plastic contamination.

Cruz Foam

More than 100 cities in the United States have actually put regulations in location restricting or flatly prohibiting using non reusable styrofoam, particularly by dining establishments and for delivering food and other items. In the state of California alone, 97 cities or counties have a partial or complete restriction on single-use styrofoam, with another one slated to work in Los Angeles County this May.

Meanwhile, business that deliver or offer delicate items, food or medical materials that require to remain cold throughout shipping still require products with the light-weight, insulating qualities and manufacturability of styrofoam.

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That’s where start-up Cruz Foam is available in. Founded in 2017 by CEO John Felts and CTO Marco Rolandi the start-up, which workers about 30 full-time today, has actually developed an option to broadened polystyrene, much better understood by its brand name styrofoam.

Cruz Foam is made from naturally happening products consisting of chitin (noticable like “kite-in”) in addition to starches and fibers diverted from farming waste streams. Chitin is a polymer included in the shells of shrimp and other shellfishes, in addition to insect exoskeletons. It’s naturally degradable and typically safe for animals to consume.

By contrast, standard styrofoam is used heavy chemicals, breaks down gradually, and shows hazardous when it collapses and builds up in our oceans, contributing to micro-plastics contamination.

According to wildlife preservation scientists at Fauna & & Flora International, when marine life consumes styrofoam it can “cause a range of problems such as digestive obstructions, a false sense of fullness that can lead to starvation, and reduced fertility.” Besides that, styrofoam items are normally treated with flame retardants and can soak up other contaminants from water around them, increasing the risk to any wildlife that consumes or lives amidst the disposed of styrofoam.

Cruz Foam CEO and cofounder John Felts states that he and CTO Marco Rolandi bonded throughout their graduate research studies in products science over a love of the ocean, browsing and a desire to delight in nature without triggering any damage to it.

Cruz Foam CTO Marco Rolandi and CEO John Felts

Cruz Foam

They based their start-up in Santa Cruz, California– a city understood for its beautiful beaches, boardwalk, browse culture and elephant seals, and utilized the name of the city for their start-up.

For about 2 years, they focused their efforts in the laboratory on establishing a type of foam from chitin that might function as the core of a molded surf board. Chitin was currently called an appealing bioplastic, however it was usually utilized to develop bioplastic movies and not a lot puffy foams, Felts remembers.

As they played and evaluated, they understood they might make a wider effect on ocean health if they attended to a bigger market than surf boards. They moved their attention to product packaging.

Since then, Cruz Foam has actually established a foam pellet from natural products which can be extruded and formed into a wide variety of product packaging products and containers on the very same equipment that remains in location in factories making standard styrofoam items today.

On Wednesday, Cruz Foam officially presented its brand-new line of shipping items consisting of:

  • A foam and paper cover that can change bubble wrap or styrofoam peanuts
  • A foam-padded mailer
  • Foam coolers that can safeguard and keep fresh and frozen products cold
  • Foam items that safeguard big products like furnishings.

All of its brand-new product packaging items are “curbside recyclable,” and compostable, stated Felts.

Cruz Foam established a styrofoam option that will not hurt marine life or contribute to plastic contamination in the ocean.

Cruz Foam

The foam liquifies in a tub of water and can be put over a yard or garden to securely include some nitrogen back into the soil, Felts stated. And it’s safe if your pet dog, or your fish, consumes any of the foam.

To financing its development up until now, Cruz Foam got $2 million in grants from the National Science Foundation to establish products and producing procedures. The start-up has actually likewise raised simply over $25 million in endeavor financing from environment tech and science-focused financiers consisting of At One Ventures, Ashton Kutcher and his environment fund Sound Waves, Helena Group, Regeneration VC and others.

At One founding partner Tom Chi stated that his company wished to back business making a distinction to ocean health. They checked out “closed loop plastic recycling,” where business reclaim the product packaging that they make and recycle it, however the system economics there do not work since of the high expense of “reverse logistics and post-consumer material processing.”

Cruz Foam’s technique, Chi stated, “solves the problem by using earth-compatible materials in the first place, but does so in a way that can be directly cost-competitive with virgin foam production.”

The start-up has actually simply started a collaboration with North Carolina- based Atlantic Packaging to bring its sustainable foam items to a wide variety of grocers and merchants. And Cruz Foam anticipates to move into its very first stage of high-volume production by mid-year 2023, Felts informed CNBC.

When it concerns brand-new items, Felts acknowledged there’s a substantial quantity of need out there for non reusable insulating coffee cups and takeout containers. But the focus for his business this year will stay on e-commerce, shipping and safeguarding whatever from cars and truck parts and medical materials to meal sets.

The pandemic has actually juiced e-commerce and shipping need, Felts stated, however numerous services are recently determining how to deliver products they make or offer straight to houses, instead of to grocers or merchants, which consists of reconsidering their product packaging end to end.